Precision Systems, Consumables & Automation
Morlock systems apply indicator, branding, measurement, certification and safety instruction on a wide range of electrical and industrial component applications.
Morlock Has Deep Expertise In:
  • Print Durability

    Our inks (widely known as the most durable in the market) produce decoration that lasts for decades.
  • Print Precision
    We provide market-leading precision decoration on applications with extreme accuracy and repeatability requirements.
  • Production Efficiency
    We meet a range of needs spanning from simple manual systems through large automations requiring pre- and post-treatments, various colors, vision inspection and more.
Holding fixtures is a service provided by ITW Trans Tech.

Applications

Vital Information, Precisely Placed

Precision placements meets superior print durability.
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Circuit Breakers   Learn More
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Switches & Plugs   Learn More
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Thermostat & Electrical Coil   Learn More
Circuit Breakers
Morlock has experience applying safety, indicator, voltage measurement, branding and other decoration on circuit breakers and switches. We can print on two levels of a switch (top and bottom) of a switch with a single pass.

Typical applications include:

  •  Circuit Breaker (1 pole, 3, pole, 5 pole)
  •  Switches, Housing, Cases and Connectors
Switches & Plugs
Morlock has expertise in the application of function and safety indicators, branding, serial numbers, model information, compliance certifications, and other elements on switches and plugs. We know how to adapt to plug variations in each country and we are capable of designing high-speed automation systems these applications often require.

Typical Applications Include:

  • Switches (including dimmers and indicators, and more)
  • Plugs (range of shapes and sizes specific to each region or country)
Thermostat & Electrical Coil
Applying decoration to thermostat and electrical coil applications requires precision alignment to ensure proper system performance. In this market, decoration is often required on challenging conical shapes.

Typical Applications Include:

  • Thermostat Indicators
  • Electrical Coil
  • Light Barriers
Dedicated Products & Services
Morlock offers a variety of products and services that especially well-suited for electrical components applications.

These include:

Versatile Systems

  • Market-leading flexibility.
  • Single up to six-color decoration all from a single printer.
  • Market-leading flexibility.
  • Printing on two different levels with individually adjustable pad stroke heights
  • Easy setup and adjustment – allows users to easily switch printing sizes for different applications.

Custom Ink Laboratory

  • Develop your own ink formulation carefully tailored to your needs
  • Advanced technology (including cutting-edge spectrophotometers) ensures highly repeatable, precise color performance with computerized accuracy

Considerations

Industrial Component Decoration Challenges

Industry Challenges: 

We are familiar with the challenges commonly encountered in industrial component decoration.

Morlock’s technical support staff can provide insight into:

  • How to create flexible systems to cover a range of different electrical component applications – including two-color print in two layers.
  • Ink failure – typically in wearability or adhesion testing.
  • How to calibrate settings  to the production environment – humidity, temperature, etc.
  • How to develop high precision automated systems.
We would love to learn more about your industrial component decoration challenge.