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Optimal Solution Identification

Precision Needs Analysis + Technology Mapping

Superior Process and Application Consulting…

Over the past 40 years, Morlock has tested and built hundreds of pad printing systems – each expertly tailored to precise application  requirements. Morlock is ideally suited to provide expert process and application consulting.

Our Expertise

The process development experts at Morlock have an average of over 30 years of experience each in creating pad printing solutions designed to precisely meet customer needs. We offer:

  • Unmatched Knowledge of Entire Pad Print Process
  • Decades of Automation Experience
  • Cutting Edge Equipment
  • Robust Project Management
  • Market Specific Expertise
How do we discover the optimal solution for YOUR application?
Our formula for success is simple:
Precision Needs Analysis

Morlock’s applications team is highly skilled in analyzing a wide range of factors in order to present the best possible technology approach for a particular product decorating challenge.

We take into account:

  • Required production volumes
  • Substrate characteristics (geometry, surface features, etc)
  • Production environment
  • Image size and complexity (level of detail, number of colors)
  • Safety requirements

  • Compliance/validation requirements (including possible need for integrated vision system)
  • Need for pre- and post-treatments
  • Customer engineering skill level
  • Application performance requirements and environment

Technology Mapping

Armed with a deep understanding of your specific needs, our team gets busy matching them to available technologies. We consider a number of factors including:

  • Printing plate requirements
  • Artwork generation or tweaking
  • Ink requirements
  • Pad options

  • Pre- and post-treatments
  • Automation needs
  • Pad printer characteristics

Putting it together…Optimal Solution Identification

Having completed a precision needs analysis and technology mapping, Morlock can confidently present (often in SolidWorks™) the best pad printing solution for your unique application.

Optimizing Your Existing Projects

Workflow & Performance Audits

Our Optimal Solution Identification service is well-suited not only for new projects but also for workflow and performance audits on EXISTING pad printing lines.

 Customers often underestimate the amount of savings that can be generated with a workflow and performance audit on existing lines. Strategic retrofits can generate significant cost savings and help ensure systems run longer.

 Even if your system has run well for years, it is very possible that new innovations have emerged since your install. The experts at Morlock can help you retrofit your existing printing operation to include the latest in pad printing technology.

Optimal Solution Identification Team
+49 7443 2854 60
We can recommend an solution carefully tailored to your precise performance requirements.
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